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Automated Pipetting vs. Manual Pipetting: Which Is Right for Your Lab?

Automated Pipetting vs. Manual Pipetting: Which Is Right for Your Lab?

Pipetting is one of the most fundamental tasks in molecular biology laboratories, yet it is also one of the most critical sources of variability, inefficiency, and error. As laboratories scale up genotyping, PCR, and screening workflows, the choice between manual pipetting and automated pipetting becomes increasingly important. Selecting the right approach can have a significant impact on throughput, data quality, reagent costs, and overall productivity.

In this blog, we explore the advantages and limitations of both approaches and explain how automated pipetting, combined with 3CR Bioscience’s PACE® genotyping chemistry and GeneArrayer liquid handling platforms, can transform modern PCR and genotyping workflows.

Manual Pipetting: Flexibility with Limitations

Manual pipetting remains common in many low-throughput or early-stage laboratories. It offers flexibility, low upfront cost, and is well suited for assay development, small experiments, or validation work.

However, manual pipetting has inherent drawbacks when workflows expand:

  • Human variability can affect precision and reproducibility
  • Limited throughput restricts scalability
  • Operator fatigue increases repetitive strain injuries and error risk over long runs
  • Higher reagent consumption due to less precise low-volume dispensing

While manual pipetting may be adequate for smaller workflows, it becomes a bottleneck in PCR genotyping, SNP screening, and large-scale studies where consistency and speed are essential.

Automated Pipetting: Designed for Throughput, Accuracy, and Consistency

Automated pipetting systems address these limitations by standardising liquid handling across every sample and every run. For labs processing hundreds to thousands of samples, automation is no longer a luxury—it is a necessity.

Automated pipetting delivers several key advantages:

  • Increased throughput: Thousands of reactions prepared per day
  • Improved reproducibility: Standardised liquid handling eliminates operator variability
  • Reduced reagent usage: Accurate low-volume dispensing lowers per-sample costs with miniaturisation.
  • Lower error rates: Automation minimises pipetting mistakes and cross-contamination
  • Scalability: Easily adapts from pilot studies to large-scale projects

For PCR genotyping and SNP analysis, these benefits are magnified when automated pipetting is paired with robust chemistry such as PACE® genotyping reagents.

The GeneArrayer Platform: Automated Pipetting Built for Genotyping

3CR Bioscience’s GeneArrayer and GeneArrayer Pro liquid handling workstations are purpose-built to streamline automated PCR setup and genotyping workflows.

The GeneArrayer integrates multiple liquid handling steps into a single automated workstation, including:

  • Sample replication
  • Assay dispensing
  • Pipette washing
  • Plate sealing

With precise nanolitre-level dispensing, the GeneArrayer can reduce PCR reaction volumes to below 2 µL and dispense into a 384-well plate in as little as three minutes. This level of precision dramatically reduces reagent and plastic consumption while improving data quality.

Key GeneArrayer Capabilities

  • Throughput: Up to 4,600 datapoints per hour
  • Plate formats: 96-well and 384-well PCR plates
  • Dispensing accuracy: CV < 3–5% across volume ranges
  • Integrated barcode scanning for sample tracking and traceability
  • Automated plate sealing in under five seconds

A uniquely designed ultrasonic nozzle cleaning system enables effective tip washing, reducing disposable plastic use and lowering consumable costs—an important sustainability advantage.

GeneArrayer Pro: Taking Automated Pipetting Even Further

For laboratories requiring continuous, ultra-high-throughput automation, the GeneArrayer Pro adds an additional robotic arm for automated plate movement. This enables uninterrupted workflows with minimal manual intervention.

By fully automating liquid transfers, reaction setup, and plate handling, the GeneArrayer Pro:

  • Maximises laboratory productivity
  • Improves reproducibility across large datasets
  • Reduces labour and operational costs
  • Enables true end-to-end automation

This makes it an ideal solution for breeding programmes, population-scale genotyping, and industrial screening environments.

Why Automated Pipetting Works Best with PACE® Genotyping Chemistry

Automated pipetting is most effective when paired with chemistry designed to perform reliably at low volumes and high throughput. PACE® Genotyping Master Mixes are platform-agnostic and optimised for precision PCR genotyping across all levels of automation.

PACE chemistry delivers:

  • Consistent performance across reaction volumes
  • Compatibility with all PCR platforms
  • ROX normalisation dye options (Standard, High, Low, or No ROX)
  • Robust results even in high-throughput, automated environments

When combined with automated pipetting on the GeneArrayer platform, PACE enables accurate, scalable, and cost-effective genotyping workflows.

PACE Genotyping Master Mix

Choosing the Right Workflow for Your Lab

Every lab has unique throughput and automation requirements. 3CR Bioscience offers modular solutions that scale with your needs:

  • Low throughput: Manual pipetting with standard thermal cyclers and GeneScanner fluorescence detection
  • Medium throughput: Automated extraction paired with manual liquid handling
  • High throughput: Automated extraction and liquid handling using the GeneArrayer
  • Ultra-high throughput: Full automation with GeneArrayer Pro, GeneCycler, and GeneScanner

This flexibility allows laboratories to adopt automated pipetting at their own pace while future-proofing workflows for growth.

Automated Pipetting: A Strategic Investment in Lab Performance

While manual pipetting still has its place, automated pipetting offers clear advantages for modern PCR and genotyping laboratories. Improved accuracy, higher throughput, reduced costs, and enhanced reproducibility make automation a strategic investment rather than a simple equipment upgrade.

By combining GeneArrayer liquid handling automation with PACE® genotyping reagents, 3CR Bioscience delivers integrated solutions that empower laboratories to work faster, smarter, and more efficiently—today and at scale.

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MEET OUR TEAM

Steve AsquithManaging Director
Steve began his career in the Genetics Division of GlaxoSmithKline, as part of the team establishing GSK’s high-throughput core genotyping laboratory. Steve joined KBioscience when it was first founded in 2002 and was a key driver in taking the company from a small start-up to a multi-national service laboratory, quickly growing the company’s revenue to over $7.5M p.a. Following the acquisition of Kbioscience by LGC in 2011, Steve was appointed Global Director of Operations for LGC Genomics, responsible for over 100 staff in Europe and N. America, successfully elevating the genotyping products and service business. Steve held a crucial leadership role until he left in 2016. In 2017 Steve joined forces with John Holme to create 3CR Bioscience, a new company with a mission to deliver outstanding, customer-focused genotyping products with innovation and affordability at its core.
Dr. John HolmeTechnical Director

John joined KBioscience shortly after it was founded, in 2003, and became Head of Technical Development, building the company’s genotyping and DNA extraction product portfolio and service delivery until 2011 when it was acquired by LGC. Post-acquisition, John was appointed Head of Technical Group for LGC Genomics, in charge of all Research & Development and Technical Support activities for the company. In this role John continued to build on the high-quality products and services provided to the companies growing customer base.

During the 19 years John has worked in commercial R&D, he has co-invented numerous highly successful products including PACE®, ProbeSure, KASP™, KlearKall, KlearGene, KlearAmp and KlearTaq™, creating breakthrough offerings in genotyping and extraction and generating huge revenues for the companies he has worked in. In 2017, he joined forces with Steve Asquith and started 3CR Bioscience. John is dedicated to developing outstanding, innovative genotyping products and providing the very best technical support to customers globally.

Dr. Nisha JainOperations Director

Nisha has been innovating since the start of her career at Geneform Technologies developing Iso-thermal Genotyping Technologies. Nisha joined KBioscience in 2008, as Senior R&D Scientist and key account Technical Support Scientist, developing KASP and Klearkall performance and coinventing two further versions of KASP.

Nisha has more than 15 years’ experience working in molecular biology and genotyping technologies, with extensive experience in the areas of R&D, Quality Assurance and Customer Technical Support. She has technically assisted many giants of the industry with their protocol development and troubleshooting and continues to deliver high-quality support and guidance. In 2018, Nisha joined 3CR Bioscience as Operations Director where she continues to develop PACE and ProbeSure for an increasing range of applications, and to grow 3CR Bioscience’s new product pipeline. Nisha is dedicated to developing outstanding, innovative genotyping products and providing the very best technical support to customers globally.

Nazma SaffinGeneral Manager
For 20 years Nazma Saffin has worked and gained extensive expertise within the genotyping sector. Working at Kbioscience and then LGC, she has held operational leadership posts responsible for manufacturing and laboratory services. With experience of ISO 9001 implementation, production scale up and LEAN operations, Nazma has successfully led highly profitable production departments. Joining 3CR Bioscience in 2022, Nazma is committed to delivering operational excellence.
Greig PollandAutomation and Support Manager

Greig is a hands-on automation specialist and team leader with a strong background in laboratory and industrial automation. He has spent over 25 years developing, installing, and supporting automated systems that transformed laboratory workflows. During this time, Greig worked closely with scientists and engineers to tailor automation solutions for genotyping and molecular biology, an experience that sparked his lasting passion for combining technology with practical science.

Since then, Greig has built on that foundation through leadership roles where he leads automation and support operations. He’s known for being approachable, commercially minded, and deeply committed to helping teams and customers get the best from their technology.

Whether managing a complex automation rollout or helping a customer troubleshoot in real time, Greig brings a thoughtful, collaborative approach that keeps people ,not just machines, at the centre of what he does.